Forums
New posts
Search forums
What's new
New posts
New media
New media comments
New profile posts
Latest activity
Media
New media
New comments
Search media
Members
Current visitors
New profile posts
Search profile posts
Log in
Register
What's new
Search
Search
Search titles only
By:
New posts
Search forums
Menu
Log in
Register
Install the app
Install
Forums
TECH
Drivetrain
Rebuilding Auto Trans
JavaScript is disabled. For a better experience, please enable JavaScript in your browser before proceeding.
You are using an out of date browser. It may not display this or other websites correctly.
You should upgrade or use an
alternative browser
.
Reply to thread
Message
<blockquote data-quote="Pantera1889" data-source="post: 1467051" data-attributes="member: 24404"><p>Please remember to replace ALL of the bushings! The fact that you mentioned the shaft movement makes me suspect that the large bushing in the rear of the case is worn. This is VERY common with this trans (especially in high mileage units). When the bushing wears enough, the output shaft will wear into the rear of the case and damage it. At the shop that I worked at, we would have the case bored and sleeved when this damage was found. The bushing is a bear to remove and replace but it is extremely important. </p><p>You will not need to purchase lip seal protectors for this trans. Simply lubricate the seals with a combination of STP engine treatment and ATF. Use a .015" or so feeler gauge ( make sure there are no sharp edges on the feeler gauge) and gently go around the perimeter while applying slight,even pressure to the piston. I made a lip seal tool using a 6.5" long piece of 3/8" steel tubing and a feeler gauge that I shaped into a very gentle point . I inserted the feeler gauge into the tubing and smashed it flat to hold it in place. I used that tool every day for nearly 20 years and after thousands and thousands of seals, It still works perfectly. Pay close attention to the servo piston bores ( where the pins pass through the case). These are known to wear as well . Sonnax makes a kit to bore them and press in a (bronze?) sleeve. </p><p> Ron</p></blockquote><p></p>
[QUOTE="Pantera1889, post: 1467051, member: 24404"] Please remember to replace ALL of the bushings! The fact that you mentioned the shaft movement makes me suspect that the large bushing in the rear of the case is worn. This is VERY common with this trans (especially in high mileage units). When the bushing wears enough, the output shaft will wear into the rear of the case and damage it. At the shop that I worked at, we would have the case bored and sleeved when this damage was found. The bushing is a bear to remove and replace but it is extremely important. You will not need to purchase lip seal protectors for this trans. Simply lubricate the seals with a combination of STP engine treatment and ATF. Use a .015" or so feeler gauge ( make sure there are no sharp edges on the feeler gauge) and gently go around the perimeter while applying slight,even pressure to the piston. I made a lip seal tool using a 6.5" long piece of 3/8" steel tubing and a feeler gauge that I shaped into a very gentle point . I inserted the feeler gauge into the tubing and smashed it flat to hold it in place. I used that tool every day for nearly 20 years and after thousands and thousands of seals, It still works perfectly. Pay close attention to the servo piston bores ( where the pins pass through the case). These are known to wear as well . Sonnax makes a kit to bore them and press in a (bronze?) sleeve. Ron [/QUOTE]
Insert quotes…
Verification
Post reply
Random media
Latest posts
Post A Pic Of Your Latest Purchase Thread...
Latest: badass98svt
42 minutes ago
The Garage
What Did You Do To Your Car Today?
Latest: Daryl
Today at 9:22 PM
The Garage
New Member from Virginia
Latest: Daryl
Today at 8:55 PM
New Member Introductions
M
1994 mustang key turned nothing happens
Latest: MasterDot
Today at 5:59 PM
94-95 5.0 - Specific
D
TKX shifter position
Latest: dsrtjeeper
Today at 2:54 PM
Drivetrain
Share this page
Reddit
Pinterest
Tumblr
WhatsApp
Email
Share
Link
Forum statistics
Threads
78,534
Messages
1,535,723
Members
16,186
Latest member
Armand
Members online
tmwsccsh
Forums
TECH
Drivetrain
Rebuilding Auto Trans
Top