Gauge Install - A short story by Paul (with pictures)

Paul

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*EDIT* These plates are NOW AVAILABLE FOR SALE - please see the thread below for details!!!

http://sn95forums.com/showthread.ph...d-details-inside&highlight=billet+gauge+plate

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Sometimes I get envious of how pretty some of the cars are on this board. There are really some well-done cars with great all-around packages, inside and out.


With that in mind, I thought maybe my poor daily driver was being a bit neglected. It's a good soldier. Always runs. No real problems. 135,000 miles and gets abused mercilessly at the track for no reason and never quits. Runs 13s too! I love my daily driver.


Anyway, I decided some interior upgrades were in order.


First things first, I took the car to the car wash. They did a good job washing it and vacuuming out the interior while I people watched and drank my big ol' soda.

Then I remembered I had some gauges in my closet that have been sitting for a while. I'm quite certain they were for some project long since abandoned. Who knows?

I had mechanical oil pressure, mechanical water temperature, and vacuum gauges. All 2 1/16" Autometer Pro-Comp Ultra-Lite full sweep. I had asked my friend to make a gauge plate for me some time back for my other SN95. It fits in the dash beneath the CD player. He's got a couple CNC machines in his garage so he makes me fun stuff.

As always, the gauge plate is perfect, and he even used a tiny end mill to cut it so it would leave all these wonderful tool marks in it. I love tool marks. They even show after the plate was black hard-anodized.
ToolmarkGoodness.jpg


Here's what the dash looked like when me and my friend started. I had my OEM CD player filling the slot even though I got a new radio some time back.
BeforeGauges.jpg


Then I used those Ford radio removal tool thingies to pull it out.
HoleinDash.jpg


So I stuck all three gauges in the plate, screwed down the retainer thingies, and my friend and I started running sending units. I made a little wiring harness for the bulbs, which got tied into the factory dash illumination ciruit so my gauges are adjusted by the factory dimmer switch. :)
BackofGauges.jpg


First was the oil pressure tube. This wasn't much fun. I had already installed a brass tube and tee sometime back while I was replacing my OEM oil pressure switch. It still sucked. This screws into the side of the block near the oil filter, and there's not much room to work. Further, the tee was to "wide" (or tall?) and kept hitting the block when I was screwing it into place. Thankfully as I mentioned before, my friend has a couple handy-dandy CNC mills in the garage.
HelpfulTool.jpg


So into the mill went the brass fitting.
BrassFitting.jpg


He typed in a quick program (from memory) to cut a circle, and to step down .020" each time he re-ran the program. The fitting was milled down in no time flat. :) After some quick de-burring, we were back in action.
CNCGoodness.jpg


Success!!! The copper tube goes to my gauge, and the OEM oil pressure switch is still attached at the end.
OilPressureLine.jpg


We had to give up for the evening because I failed to buy the special gauge sending unit fitting needed to install a mechanical sender in a Ford. The ones that comes with it is 1/2" NPT, and our Fords use 3/8" NPT. So, if you want to do this - DON'T FORGET THIS FITTING! :) The part number is in the picture.
TempFitting.jpg


So today I decided to finish up. First, locate the stock temperature sending unit. It's in the front of the manifold on the driver side.
StockTempSender.jpg


Unscrew the stock unit, and install the autometer fitting. Don't forget the teflon paste.
TempFittingInstalled.jpg


Then install the autometer sending unit and tighten down. Again, don't forget the teflon paste.
TempSenderInstalled.jpg


That's it. Water temp is done. Onto the vacuum gauge. I ran to Checker and bought a couple rubber vacuum thingies, and I had a plastic tee in the garage already.
VacuumTee.jpg


I tied it into the small vacuum line that actuates the HVAC mixture door. It goes through the firewall into the A/C box. Be careful here with these old brittle lines, or you'll end up breaking it like I did - then having to dig around boxes in your garage to find some replacement tubing.
VacuumTeeInstalled.jpg


So that's it. Three gauges.

Here's the finished product. I'm very happy with it; it's a very clean install and doesn't look ricer or out of place.
GaugesInstalled.jpg


The interior is looking a little better.

FR500WheelInstalled.jpg



That's all for now!

Paul.
 

Petek

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Very nice, i cant wait until i get some nice gauges in the mustang. When they are cleanly installed they give the interior a MUCH nicer presentation imo.
 

duh09

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That looks really nice, I've thought about putting some gauges down there, but its just the perfect spot for my phone and other crap...



Tell me about that steering wheel ya got there.
 

realitygt

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GAY...

lol, it looks really good paul and just like you said it doesn't look ricer- out of place. it just flows really well with everything. great addition :thumb:
 
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Paul

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duh09 said:
Tell me about that steering wheel ya got there.

It's just a FR500 wheel. I'm going to sell my stock one once I have it installed to recover some of what I spent.

Paul.
 

realitygt

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Paul said:
duh09 said:
Tell me about that steering wheel ya got there.

It's just a FR500 wheel. I'm going to sell my stock one once I have it installed to recover some of what I spent.

Paul.

I'm sure there are alot of people doing a black interior swap that would want it. I would kill myself if i had saddle interior
 
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Paul

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Do you think I can get $75 shipped for it?
 

realitygt

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Paul said:
Do you think I can get $75 shipped for it?

brand new from LMR they're $170 , I think you could get $75 out of it as long as it's in pretty good shape
 

5litrarag

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Thats really nice... your buddy should sell those guage plates. :thumb:
 
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Paul

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5litrarag said:
Thats really nice... your buddy should sell those guage plates. :thumb:

I've thought of asking him if he wants to do it. I don't know if he'd be able to charge enough for 'em to make it worth it - but who knows. I guess if he built a fixture for them and "productionized" the process so he could make them rapidly - it might be worth it.

Of course, he's an Engineer - not a salesman. He prefers designing and machining parts to spending hours on the phone with customers.

Paul.
 

thorco3

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everything looks great paul. My buddy had and fr wheel in his last mustang... it was freakin sweet, so plush.

I might have to hit you up with some questions when I try and install my vac/boost guage. Never messed with any guages so it's all new to me. I imagine I will hook it up something similar to your vac gauge. I've got a fuel pressure gauge as well... If any of my buddies have time to help me out it shouldn't be a prob. otherwise I will be on here looking for some guidence :hammer:
 

AaRoN

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Looks really good! Nice job with the install. I just got done installing some silver face gauges.

lol...I noticed that the stock clutch pedal pad is gone. So is mine :crazy2:
 
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Paul

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Yeah - I actually have a couple replacement pedal covers in my closet that my awesome girlfriend bought me. :) I've just not installed them yet.

Thanks for the compliments guys - I'm happy with it. That along with the steering wheel will be really nice. I just wish I could find a manual seat adjuster for the driver seat since the power thing doesn't work anymore.

Paul.
 

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