I don't think the rev limiter issue has anything to do with the speedo being off - but I'm going to have my speedo corrected with a "speedcal" anyway. The rev limiter issue doesn't involve the ECM now knowing what the actual RPM's are, from what I've been told and what I've read. It has to do with the quicker acceleration. Right now the limiter's set at 6100RPM - and the ECM tells the trans to shift at 4900 RPM because it knows that the time it takes for the signal to reach the trans, and the trans to actually shift, it will be very close to 6100 RPM by the time it actually shifts WITH THE STOCK GEAR. Now put a smaller gear in there, and the time it took for the signal to send and the trans to shift now has you further in the RPM range because of the faster acceleration. That's when the "BANG" happens.
And as for 3.90 "not being a Ford gear" - it is a Ford gear. They actually don't sell the speedo gear to correct (accurately) for anything over 3.73 - but that doesn't mean that a 4.10 or 3.90 isn't a Ford gear. Lots of people have 3.90's. To stay accurate (and not deal with a shredded speedo gear every 4 years) you have to have the "speedcal" mod done with anything over a 3.73 though.
And to the others - it IS my DD. I want 4.10's, but I wanna keep "fair" highway gas mileage and I don't like driving slow on the highways. So I'm between a 3.90 and a 3.73 right now. MAYBE a 4.10. The gear ratios are as follows: 1st = 2.84 2nd = 1.55 3rd = 1 4th = .70 You can use any calculation tool to figure out any given RPM at any given speed with any given wheel/tire diameter and any given gear ratios. I've been using this one:
http://www.csgnetwork.com/multirpmcalc.html to figure out where I'd be at 75 MPH (highway speed) with the different gears.