There are two days in a weekend, right? Well not to disappoint, here ya go.
After church and driving 40 minutes away to get the carpet, I got home and got to work. I unboxed the new carpet and set it out with a heavy dose of febreeze.... let's just say there was an odor of an illegal substance clinging to the box. The carpet, not so much. But why risk it.
Since I have to replace the electric seat rods, the passenger side seat was the chosen one today. I didn't get started until around 3 anyway.
The upped was divorced from it's frame.... and joined with the carpet which is destined for the trash. In a lot of ways, the front seat is easier... and at eh same time harder than the rear. The upper was an absolute pain. And I mean that. My hands are sore. I'll feel it for days.
The new TMI foam has rods molded into the foam. Hog rings clamp the molded-in rods to the ones you insert into the upholstery. Also. I did mention that I was putting seat heaters into the front seats, right? Winters are cold. I'm also getting older and I can appreciate seat heaters in a car. Since I'm in essence rebuilding the seats, I may as well add something useful.
Above, you can see the seat heater stuck to the foam. What I don't have pictured is the rods hooked together. This process is covered in much detail in several videos on youtube. Honestly, those videos make it look MUCH easier than I had it. Right after I took this photo, it got real hard to make progress. The bottom of the cover is super tight. I struggled with it for a long time. Eventually it made it over the thickest part of the seat, which is around the release latch mechanism. Its housed in a plastic housing in the upper seat frame. The stress of it actually caused a small separation in the seam. I plan on loading that down with some super glue. That should harden the fabric and prevent any more separation. I am also going to reach out to TMI. Not really asking for anything... but they should be aware of it. If I can't stop the separation and it winds up tearing out, THEN I'm going to have to have a replacement.
Ultimately.... I got it taken care of.
The lower was easy compared to the upper. I had only one real issue. The plastic "clip" that secures the upholstery on one side was longer than there was room. That or there was a slight deviation in the material causing it to be forward of it's intended position. Everything was straight and even, so not an installation issue. I decided to cut the "clip" in a way that allowed me to secure it.
I cut a slit in the foam for the lumbar air line, then a small cut in the upholstery. I decided that I was NOT going to cut the upholstery for the heater harness to pass through, and I didn't feel like depinning the plug... so routed the upper harness around by the inner hinge bolt. The lower heater, I chose to run the harness through the bottom of the foam forward of the molded-in tab. This made it simpler, took some stress of running the line under the upholstery, cutting the foam more and making more pinch-points. You can see the lower harness poking through the foam to the left of one of the "6's" written on the foam in the photo above. This worked out well. You can also see where I cut the "clip" to secure the upholstery. It was a tight fit for sure.
For comparison, the finished passenger side seat next to the yet-to-be-new driver's seat. You can see the drastic difference between TMI's Saddle Tweed and the OEM. Looking at the pic, it does look like the upper material is lopsided at the top. I don't see that in real life with my eyeballs.
The junk pile so far..
Not sure how I'm going to attack the driver's seat. Steeda is doing a thing this weekend. I'm not planning on going anyway... but the idea did cross my mind if I get it done. We shall see. My bucket seat might end up being an actual bucket. LOL
And for the record.
The headrest was easy. Very easy. Almost too easy after dealing with the upper.