Superchargers

blown98gt

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Through a lot of reading and writing and combining information i've put this together hope it'll help solve some of the questions that seem to pop up a lot. If you need to use the ctrl + F to find certain information. Links to most of the common s/c sites are the the bottom. The 2 main types of superchargers are covered below and both pro's and con's to both. There is a ton of information here and I understand there is a lot so just read and enjoy.

Superchargers, how to choose one, what makes one better than the other, In general terms, a supercharger, which is also commonly known as a blower, is nothing more than a large air pump that is driven by a belt that runs off the crankshaft of an engine. Superchargers have been used on car engines for more than a century already and are nothing new.

A more pertinent consideration should be what supercharger to use, especially with all the different types of superchargers available these days. Choosing the best supercharger for your particular engine can be a bit of a challenge as no single supercharger can be described as "the best". All superchargers work well, and they all have their strengths and weaknesses. What you need is an idea of what you want from the supercharger and an idea of what to expect from each type of supercharger. Especially as different vehicles and different engines may benefit from one type or another; so it's important that you know what you're looking for.

There are two types of superchargers that are commonly used on an internal combustion car engine:

1* Centrifugal superchargers, which are very similar to turbochargers;

2* Positive-displacement superchargers, such as the Roots supercharger and the twin-screw supercharger.


The Roots Supercharger
eaton_diagram2.jpg


The Roots supercharger, or the Eaton supercharger as its also called, is the oldest type of supercharger around, having been designed by the Roots brothers in 1859 as an air pump for use in the mining industry. The Roots or Eaton supercharger is a positive-displacement supercharger that consists of at least two lobed rotors housed in an aluminum casing. The rotors are meshed together and geared to rotate in the opposite directions. As the lobes turn, air trapped in the space around the lobes and is forced along the inside of the casing until it is discharged into the intake manifold. Being a positive-displacement supercharger, it moves air at a fixed rate in relation to engine RPM; hence a larger capacity Roots supercharger is required if you want to achieve higher boost levels.

However, the Eaton supercharger and the Roots supercharger does not compress air but simply moves air at a fixed rate in relation to engine RPM. In this sense it is nothing more than an air blower with air compression taking place externally. In other words, the Roots supercharger produces boost pressure by stacking more and more air into the intake runners and into the intake manifold. Thus, with the Roots and Eaton supercharger, boost pressure is the result of more air being forced in to the intake runners and into the intake manifold and boost pressure only increases after the air is discharged from the supercharger. Hence the Roots supercharger is also called an external compression supercharger. This external compression is also a major contributor to the relatively poor thermal efficiency of the Roots supercharger.

THE PROS & CONS OF ROOTS-TYPE SUPERCHARGERS

If you're looking for a cost effective, low boost supercharger with excellent boost at low RPM then the Roots-type supercharger may just be your best option. However, these types of superchargers do suffer from internal leakage, which reduces it efficiency at low RPM. Furthermore, the Roots supercharger draws the most engine power of all types of superchargers and also has the least thermal efficiency of all superchargers. However, its simple construction with few moving parts makes the Roots supercharger one of the most reliable types of superchargers you can find. The Roots supercharger also doesn't suffer from surge as it is a positive displacement supercharger, which means that it moves air at a fixed rate in relation to engine RPM. This also means that a large capacity Roots supercharger is required if you want to achieve higher boost pressures. However, if you're looking for boost pressure of over 12 psi, you'd have to look elsewhere as the poor thermal efficiency of the Roots supercharger becomes a major problem at higher boost pressures. Although, they work wonders on exotic fuel dragsters that are used for short bursts of around 15 to 20 seconds at a time and were boost from low RPM is more important than thermal efficiency, they are not ideal for constant high boost applications.

THROTTLE PLACEMENT

When implementing a Roots supercharger, you must install a bypass valve and relocate the throttle body ahead of the supercharger's inlet port. If you don't move the throttle body, the supercharger will build up pressure between the supercharger and the throttle whenever your foot is off the accelerator, such as when you're idling, decelerating, or changing gears. When the pressure between the supercharger and the closed throttle exceeds the boost pressure being supplied by the supercharger, the air will be forced back through the supercharger. However, air can only move in one direction through a Roots-type supercharger. If the air tries to flow back through the supercharger, the supercharger will cease and will destroy the drive belt. This can also cause the throttle plate to buckle and get jammed in the throttle bore as the pressure will not be released. Of course, moving the throttle body further away from the intake valves will make the engine less responsive to throttle input, but that's just the cost of running a positive-displacement supercharger.
 
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blown98gt

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The Lysholm or Twin-Screw Supercharger

The twin-screw supercharger is quite similar to the Roots-type supercharger but has a few significant differences. The twin-screw supercharger was first patented by Heinrich Krigar in Germany in 1878 when it was developed as an air pumping compressor for industrial use. However, lack of precision engineering prevented the further development of the supercharger. The modern twin-crew supercharger is also referred to as the Lysholm supercharger.

Like the Roots-type supercharger, the twin-screw supercharger falls in the category of positive-displacement superchargers. It consists of counter-rotating rotor lobes housed in an aluminum casing, but the twin-screw supercharger differs in that it is not just an air bsupercharger lower but an air compressor that builds boost pressure internally. This internal compression is brought about by the profile and shape of the counter-rotating lobes. The two lobes do not overlap completely, leaving a small air pocket between them, which become gradually smaller as the air pocket moves through the supercharger and increases the air pressure. The lobes in twin-screw superchargers must thus be manufactured with high precision to ensure that internal leakage does not occur as internal compression increases.

THE PROS & CONS OF THE TWIN-SCREW SUPERCHARGER

As it is based on the same principles as the Roots-type supercharger, and because it is a positive-displacement supercharger, the twin-screw or Lysholm supercharger has many of the benefits of Roots-type superchargers but few of its disadvantages. As a positive-displacement supercharger it has excellent boost at low RPM but it is more efficient than Roots-type superchargers as its rotor lobes are manufactured to greater precision that does not allow for internal leakage. However, this and the complexity of its rotor design make the twin-screw supercharger much more expensive to produce.

Also, because the twin-screw supercharger develops compression internally, it has a much better thermal efficiency of 70-80% compared to the 50-60% of the Roots supercharger. The improved thermal efficiency makes the twin-screw supercharger ideal for applications that require medium to high boost with good boost starting from low engine RPMs. However, the stronger construction is required to withstand internal compression, increasing the cost of manufacture. Furthermore, because the twin-screw supercharger is a positive-displacement supercharger with internal compression, it produces more noise than the Roots supercharger that has external compression. Due to the internal compression, the air surges out as it leaves the supercharger, which causes an increase in noise levels.

The Centrifugal Supercharger

centrifugal_supercharger.jpg


The centrifugal supercharger gets its name from the way it pumps air into the intake system. This type of supercharger has a belt driven impeller or compressor wheel that draws into the center of the supercharger and uses centrifugal force to force the air out radially and into a circular scroll that increases in diameter as it moves further away from the center of the supercharger. This slows the flow of the air while increasing the pressure of the moving air. This is quite similar to the way a turbocharger works, which means that this type of supercharger has more in common with the turbocharger than with positive-displacement superchargers. In fact the centrifugal supercharger's compressor wheel is quite similar to that of a turbocharger and some centrifugal supercharger manufacturers have even implemented compressor wheel technology that has been developed for the turbocharger! The circular scroll is also similar to that of the turbocharger.

A major difference between the centrifugal supercharger and the turbocharger is that the compressor wheel of the centrifugal supercharger is usually driven by a belt and step-up gears rather than by the exhaust gasses. The use of a step-up gear means that the centrifugal supercharger is not a positive-displacement supercharger. Instead its air-flow rate increase at the square of its shaft RPM, which is significant as the compressor wheel must spin at very high RPMs in order to produce significant amounts of boost. It also means that the boost pressure increases with RPM. Thus, the centrifugal supercharger will make high amounts of boost pressure in the upper RPM range.

THE PROS & CONS OF CENTRIFUGAL SUPERCHARGERS

Unlike a positive-displacement supercharger, the centrifugal supercharger produces low boost pressures at low RPM by design. This is because high boost pressures at low RPM will result in excessively high boost pressures at high RPM because the air-flow rate from the centrifugal supercharger increases at the square of its shaft RPM! However, because it produces internal compression, the centrifugal supercharger has excellent thermal efficiency of 70-85%, making it the most thermally efficient type of supercharger. This improved thermal efficiency makes the centrifugal supercharger ideal for high boost applications. The other major advantages that the centrifugal supercharger has over the other types of superchargers are its compact size and its ability to free-wheel when boost pressure isn't required.

The compact size of the centrifugal supercharger makes it easier to install the supercharger in the engine bay. The centrifugal supercharger can also be mounted far away from the air intake, making it possible to incorporate an intercooler, and making it even more adaptable and easier to install. Its compact size also means that the centrifugal supercharger consumes less engine power, and because it requires less engine power, the centrifugal supercharger compared an use a relatively thin drive belt when compared with those of the positive-displacement superchargers.

In addition, the centrifugal supercharger is able to "free wheel", which means that it is not adversely affected when air flows backward through the supercharger, as may occur under quick deceleration or while changing gears. This means that the throttle body does not need to be moved or relocated to the front of the supercharger as is the case with positive-displacement superchargers. This means that stock throttle response will not be compromised. What happens when the throttle is closed at high RPM, such as when you change gears, is that the pressure between the supercharger and the closed throttle will build up until it exceeds the boost pressure being supplied by the supercharger. The air between the supercharger and the closed throttle will then flow back through the supercharger relieving the pressure. The reverse air flow back through the supercharger is called surge and doesn't cause any harm. However, it does contribute to the noise produced by the centrifugal supercharger. Though this noise caused by surging can be mitigated by installing a blowoff valve either at the supercharger outlet port or near the throttle plate. However, the main source of noise caused by a centrifugal supercharger is the result of the step-up gears that allow the compressor wheel to spin at speeds in excess of 40,000 RPM. Powerdyne counteracts this noise in their Silent-Drive centrifugal superchargers by using an internal belt to drive the compressor wheel rather than step-up gears.

But the biggest disadvantage of the centrifugal supercharger over its positive-displacement counterparts is the low boost pressures produced at low engine RPMs. As we mentioned earlier, this is because the centrifugal supercharger's air-flow rate increases at the square of its shaft RPM. The result is that a centrifugal supercharger will typically produce maximum boost at the engine's redline with hardly any boost pressure below 2,000 engine RPM. However, boost pressure does build quite quickly in the upper half of the engine's powerband.

CONCLUSION

The lack of low boost at low engine RPM means that the centrifugal supercharger would be suitable for quick reving, light cars with manual transmissions rather than heavier vehicles or vehicles with automatic transmissions. Thus, if you have a truck or a car with an automatic transmission, a positive-displacement supercharger, which makes full boost as low as 1,500 engine RPM, would be a better option.


Procharger - http://www.procharger.com/FORD/ford_auto.shtml
Vortech Cobra - http://www.vortechsuperchargers.com/product.php?p=90
Vortech Gt - http://www.vortechsuperchargers.com/product.php?p=89
Kenne Bell 2.1l BB - http://www.kennebell.net/superchargers/ford/gt96-03_2v/gt96-04.htm
Paxton Novi Gt - http://www.paxtonauto.com/product.php?id=104
Paxton Novi Cobra - http://www.paxtonauto.com/product.php?id=107
 

Dalamar

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Great info on the different types of forced induction.

I would add that the turbo is similar to the centrifigal blowers IMPELLER, otherwise they are a number if differences.
 

justinschmidt1

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You can make any car quick revving, its called gearing.

with 4.10s you will have more than enough gear to be in boost with a centri. blower any time you want.


And with a auto all it takes is a stall to be in boost at the touch of the throttle
 

tooslow

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i agree auto's love centri's. with a high stall and the right gear an auto will never be out of boost.
 

97stanger

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great info, but i also agree. i have a built auto, 4.10s, 28" tall tires and a vortech and i pull pretty good on most pd blower cars i run with
 
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blown98gt

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it is true that you can throw gears on a car, but i think a car on a s/c doesn't need anything more than 3.90 to 3.73's. and this is my reasoning in what i said. I was not adding in gearing as a factor, i was using the straight boost at lower rpms vs boost at higher rpms and some superchargers are a lot better in higher rpms than lower and vice verse
 

justinschmidt1

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I definately dont need anymore than 3.73s with my setup

Ive never actually been able to use first gear for anything more than burnouts
 
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blown98gt

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^ exactly so why would you gear when the choice of supercharger could change everything? I mean i know you can change revving and all by gears but choosing a better supercharger to fit your needs is a better way to gain power and run higher and fast 1/4 mile times. why burn out all first 2nd gear when you can have them?

I'm running 3.55 and a procharger d1sc and it's more than enough, the only reason i could see with going with higher than 3.55 with a supercharger is if you've got a much lower compression but i'm on 9.5:1 and 3.55 and i'm more than fine. I do still spin in 1st but it's a world difference i throw 4.10 or 3.73's in and my car is going no where.
 

justinschmidt1

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blown98gt said:
^ exactly so why would you gear when the choice of supercharger could change everything? I mean i know you can change revving and all by gears but choosing a better supercharger to fit your needs is a better way to gain power and run higher and fast 1/4 mile times. why burn out all first 2nd gear when you can have them?

I'm running 3.55 and a procharger d1sc and it's more than enough, the only reason i could see with going with higher than 3.55 with a supercharger is if you've got a much lower compression but i'm on 9.5:1 and 3.55 and i'm more than fine. I do still spin in 1st but it's a world difference i throw 4.10 or 3.73's in and my car is going no where.

Because im on street tires...I would spin with 2.73s on street tires.

I need drag radials if not slicks to keep my car hooked....but I would only run them at the track
 
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blown98gt

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i'm running MT street radials and spinning like you wont believe on the street. lower gears and a supercharger that boost lower is a good combination because you don't spin (as much) and you just go which is the key...
 

justinschmidt1

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blown97stanger said:
I hook great with 4.10s. maybe its because I run a 28" tall tire???

Probably...28 inch tall tires have a lot of sidewall flex...is that a et street?
 

tooslow

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Those tires help 2 fold. they are very stickey with a tall side wall. and a 28" tire with 4.10's is actually similarly geared to a 3.73 with 26" tires.

if you can find the traction, 4.10's are the way to go with centri's. suspension mods make a whole lot of difference with any high powered combo.
 

97stanger

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yeah thats what I was thinking, that a 28" tall tire with 4.10s is closely related to a 26" tall tire with 3.73s
 

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