trans and engine swap into 97

1990F150

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was offered a 97 v6 t5 cheap. engine is blown and high milage. was trying to figure out what would be needed to swap in newer 01-03 engine and auto transmission. I know fuel rails will be needed. and to swap the sensors out and reuse the 97's engine harness. what about the trans tho? never messed with electronic controlled ones just aod's.
 

atlanticblue98

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1990F150 said:
was offered a 97 v6 t5 cheap. engine is blown and high milage. was trying to figure out what would be needed to swap in newer 01-03 engine and auto transmission. I know fuel rails will be needed. and to swap the sensors out and reuse the 97's engine harness. what about the trans tho? never messed with electronic controlled ones just aod's.

an automatic PCM would be needed, and a Dallas Extended Range Speed Cal since 99-04 use different speed sensors.

since a new PCM would be needed, this raises issues with PATS. it would need a tune to turn PATS off or towed to a FORD dealership to have it reprogrammed. i suggest the tune, becasue the engine will need a retune to run the larger 99-04 injectors.

01-04 V6's have Intake Manifold Runner Controls (IMRC's), the 97 computer will not run these and they need removed from the Lower intake manifold. just take them out and fill the holes with JB Weld.

the driveshaft yoke needs to be changed to accept the Auto trans.

other than some minor rewiring, i think that covers the major stuff
 
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1990F150

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couldnt i just get a non pats ecm? and speed cal? cant i just a sensor from a 97? also wouldnt a 97 auto trans harness be plug n play? or would there be rewireing involved?
 

atlanticblue98

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1990F150 said:
couldnt i just get a non pats ecm? and speed cal? cant i just a sensor from a 97?

you can swap the tailshaft from a 96-98 v6 auto trans for the sensor. not sure about the Non Pats ecu, i'd send an email to VMPtuning and see if they have any insight on that. i would assume you would need to find one from a 1996 Automatic V6 without PATS.

im pretty sure there is a write up on swapping tailshafts, i need to get going, i'll try and post it up later if i can find it
 
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1990F150

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So what year was pats introduced? So far I'm looking at

Modified fuel rails
Auto ECM
Trans Harness
96-98 Tailshaft
Delete IMRC's or use 99-00 Upper intake
Auto driveshaft yoke
Shifter assembly

Would'nt I have to reuse the 97's fuel injectors? I thought 01-04 ones are different. And don't I have to splice the connector for the IAC into the 97 harness?
 

atlanticblue98

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1990F150 said:
So what year was pats introduced? So far I'm looking at

Modified fuel rails
Auto ECM
Trans Harness
96-98 Tailshaft
Delete IMRC's or use 99-00 Upper intake
Auto driveshaft yoke
Shifter assembly

Would'nt I have to reuse the 97's fuel injectors? I thought 01-04 ones are different. And don't I have to splice the connector for the IAC into the 97 harness?

PATS was in all cars in 97, and i believe it was optional on 96 cars

that list looks fine except you would need a 99-00 lower intake manifold, not the upper. the uppers are the same for all 99-04. and dont forget the pedals.

if you use 97 injectors you'll be fine. but getting an Handheld tuner like a SCT X-cal would solve both the possible PATS problem and would allow you to use the injectors from the newer engine.

not sure about the IAC connector, but i imagine if they are different, you would need to splice the connector into your old harness. i'll see if i can dig up anymore info on that
 
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1990F150

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My bad, I meant lower. Had typed lower and upper guess i deleted wrong. Far as the pedals, would it really matter? I know the clutch pedal would be useless but the accelerator and brake would still work right? Or is there some kind of trans lock switch on the auto's brake pedal?
 

cnryYell0gt

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also if it is in your budget get the windstar. I preach that upper intake for a reason.
 

atlanticblue98

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1990F150 said:
My bad, I meant lower. Had typed lower and upper guess i deleted wrong. Far as the pedals, would it really matter? I know the clutch pedal would be useless but the accelerator and brake would still work right? Or is there some kind of trans lock switch on the auto's brake pedal?

there is a lock out switch that keep it from being shifted out of park without the brake pedal pressed. not sure if the pedal connectors are the same or not though
 

95PGTTech

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this seems like quite a bit of work for a very lackluster reward. it would be no more difficult to swap a 2v or 4v 4.6L
 
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1990F150

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95PGTTech said:
this seems like quite a bit of work for a very lackluster reward. it would be no more difficult to swap a 2v or 4v 4.6L
idk, just looking at putting together a reliable daily driver and would hate to see body go to waste.
 

cnryYell0gt

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95PGTTech said:
this seems like quite a bit of work for a very lackluster reward. it would be no more difficult to swap a 2v or 4v 4.6L

npi 2v's are slower than split ports. it's harder to swap a 4v into the v6's than you think.
 

95PGTTech

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cnryYell0gt said:
95PGTTech said:
this seems like quite a bit of work for a very lackluster reward. it would be no more difficult to swap a 2v or 4v 4.6L

npi 2v's are slower than split ports. it's harder to swap a 4v into the v6's than you think.

engine
trans
wiring harness
exhaust
cooling system
intake tube
PCM
motor mounts/k member

I frankly dont see what's so difficult, it's a direct bolt in affair. v6s and cobras are made on the same assembly line.
 

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