Ongoing 99 GT build

Ninny99GT

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Figured i'd make a build thread since i'm at the home stretch of a PI swap. Bought my mustang back in April of last year after I had problems after problems with my 91 Galant VR4. Got tired of dealing with the issues of a 20 year old turbo 4 banger so decided i'd step up to a V8. Original plan for the car was to be quicker than my old 98 GTP for half the money I had in my GTP. Started off rough, and I must say it has carried through to this day haha. First issue came up with the rear pinion bearing going out.. Picked up some FRPP 3.73's and got to rebuilding the rear end. Few pics from that

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old bearing race
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and the bearing (notice it's off center)
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After this I noticed it had a lot more pep in it's step but still felt lackluster. So I did some more basic things like BBK intake, Steeda UDPs and what not. Tracked it out in Vegas and ran a dismal 15.0... Might have even been a 15.2, I threw away the slips so not sure haha.

Did a little weight reduction here and there. Removed the seats, the bumper supports, and what not. Also sold my bullits cause they weighed a thousand pounds and picked up some oem Mach1's

Next was a Pypes x-pipe, accufab plenum, and ditched the intake elbow for a more straight flow, and lastly a b&m shifter

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Next trip to my "home" track at Autoclubspeedway I was able to get the car down to a 14.7 @ 93. Was scratching my head at this point. So just started going threw everything, noticed my mounts were shot so picked up some poly mounts

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Tracked it again and still ran a 14.7 @ 93. my 60's weren't the greatest, but powershifting the snot out of the car I just pretty much felt I gave it all it had.
Some shots from the track.
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So next step was to get cams. Searched around for a bit for the best cams that I wouldn't run into PTV clearance issues. Narroed it down to Hi-tech S2's and MHS S2's. Both were good on stock valves and springs. Went with the MHS' since I was reading the Hi-techs are better with aftermarket or P&P heads. Tracked the car one last time and managed a 14.6 @ 93, drove home from the track, ordered the cams, and started dissasembly. Upon teardown I first noticed my cam gears were bolt on instead of the press on found on Windsor motors. Asked around and people said to check the stamp on the head, sure enough NPI heads. After removing the intake manifold it further confirmed an NPI motor was put in.

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Now was finding a set of PI heads and manifold. I found some on craigslist that I jumped on, only to get them home and find out they're trash. So I then found a guy selling an 01 romeo for $150 with a seized bottom end. Brought it home, pulled the heads, and junked the block. Noticed it had been starved of oil, but they appeared to be fine on the initial visual

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When I pulled the cams off I realized they had a lot of scouring on the cam journals. So had them sent to the machine shop to have them cleaned up

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The intake manifold I was able to find at the junkyard off a towncar

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Ninny99GT

Ninny99GT

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After a long 7 weeks, I finally recieved my cams from MHS. So now for the teardown and reassembly

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and how it sits right now until I get payed on the 30th since i'm having issues reinstalling the harmonic balancer. It's coming along though, so should there not be any more snags, I hope to have a startup video my wednesday at the latest
 

MadStang

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After a long 7 weeks, I finally recieved my cams from MHS. So now for the teardown and reassembly


I feel your pain lol been about 7 weeks I've been waiting for my heads, cams, and oil pump... but I don't want to rush perfection =]

Lookin' good man, can't wait to see you get it started!
 

Musturd

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Nice nice sweet build buddy looks pretty bad ass. Should be a sweet build
 
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Ninny99GT

Ninny99GT

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I feel your pain lol been about 7 weeks I've been waiting for my heads, cams, and oil pump... but I don't want to rush perfection =]

Lookin' good man, can't wait to see you get it started!

You order through MHS too? Their turnaround time is insane! haha
 

bonestock3.8DTH

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That is some shit dude! Freaking put a npi engine in a 04 GT that is really shitty, well at least you got pi back again and cams! Sounds good!
 

boosted93

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Nice build thread!! I cant wait to get my car started up again with the new pi motor.. its been a LONG time! Those dsm's are piles man nothin but troubles only dsm i would ever want to own is and evo they are VERY impressive even with the stock turbo..
 
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Ninny99GT

Ninny99GT

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Yeah, my galant moved.... when it wasn't breaking down. 272 crower cams, EvoIII 16g on 20psi, 3" turboback, giant front mount, hks recirculated BOV, 2g MAF, tubular turbo manifold with wastegate dump, etc etc etc. Miss AWD, that thing was a blast on the dirt

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My pride and joy was my old GTP. Would still own it if it wasn't for all the issues I had with the transmission. Never again will I put that much power down to a fwd automatic haha... only took me 5 transmissions to learn

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Ninny99GT

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Quick little update though. Took it out for a spin and the power steering pump took a dump, so no ps or brakes. Drove great otherwise. Gonna be replacing the pump in the morning and should be smooth sailing
 

MadStang

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when you say power steering pump... you mean the hydroboost system? because that would be the only reason why your brakes would fail. the power steering pump is not connected to the brakes.
 
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Ninny99GT

Ninny99GT

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The brake assist, so yes the hydroboost. Should have specified I still have brakes, but it's much like pushing the brakes with the car off
 
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Ninny99GT

Ninny99GT

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So she doesn't like to idle once she's warmed up. That and seems to hang rpms for sec in between shifts... thoughts?

[video=youtube_share;ouAQXvjzhlQ]http://youtu.be/ouAQXvjzhlQ[/video]

[video=youtube_share;riuIotVXIss]http://youtu.be/riuIotVXIss[/video]
 

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